Development (PDM/PLM)
Product Data & Lifecycle
- Fully configurable and integated significantly reduces the development process.
- Version control, change and release management.
- Bill of Materials with CAD-patterns integrated.
- Development tracking.
- Program managment.
Pattern and Marker management
- Pattern import from standard CAD systems Lectra, Gerber, Optitex and Autocad.
- Automatic pattern numbering and version management.
- Linking patterns with materials and BOM.
- Automatic marker creation and nesting for minimal fabric consumption.
- Marker database and cutting file generation.
Operations defintion
- Visually define (sewing) operations on a style based on patterns.
- Automatically calculate sewing time and yarn consumption.
- Machine and operations database.
- Exchange Bill of Operations with planning production system.
- Calculate operations times cost.
Planning
Fabric and leather material
- Fabric roll management with production batch checking.
- Leather hide import with quality zones from leather scanning systems.
- Automatic leather hide qualification and supplier rating.
- Automatic leather nesting for minimal waste.
Cutting room
- Preparation and planning of cutting operations.
- Controlling jobs for automatic cutting machines.
- Calculate expected cutting time and capacity planning.
- Integration with for marker and leather management.
- Fabric and Leather cutting files generation for automatic cutting machines.
Sewing room
- Production floor machine and material flow definition.
- Operator database with efficiency and learning curves.
- Operator attendance registration.
- Machine and operator resource calculation.
- Production line balancing based on production orders and product (sewing) operations.
Quality management and Production Part Approval (PPAP)
- Full Production Part Approval.
- Process (PPAP) management.
- Support of different international standards.
- Storing test result and quality declarations.
- Automatic reminders and support for the requalification process.
ERP connector
- Exchange information with ERP-systems.
- Style and product information.
- Bill of Materials with updating fabric and leather consumption.
- Integration with for marker and leather management.
- Production orders.
- Stock changes.
Production
Cutting Management and Visualisation
- Visualisation of cut pieces, coloring by type or product for ppeeding up cutted pieces sorting and take-off.
- Cutfile and marker management.
- Direct interface with automatic cutters.
- Fabric and leather cutting support, ERP stockupdate.
- Single ply and multiple ply cutting support.
Quality control and spare pieces management
- Registering defective pieces after cutting or sewing processes.
- Possibility to measure dimensions based on pattern on screen.
- Stock management of spare pieces.
- Automatically creating cutting orders for compensation of defective pieces.
Sewing Management
- Production line balancing based on sewing plan and production order.
- Scanning finished products and label printing.
- Monitoring production order progress and bottle necks.
- Registering operator replacements and machine defects and downtime.
- Efficiency calculation and ERP stock update.
- Visualisation of production progress.
